Many times people request that I just repair their radio with
minimizing costs in the process. Older radios and amplifiers can be "just
repaired" but they are sure to fail in a relatively short time.
After we have replaced the electrolytics in a radio, and located any
current malfunction, the radio now powers up with reinvigorated high
voltages. These high voltages are applied within the radio to other
components that are sometimes 70+ years of age. This will invariably cause
these components to fail and you will have a dead unit and face the expense
and trouble of sending the unit back.
Thus, I will "just repair" but I will not return the radio without
replacing these other 70+ old components [ usually capacitors] with their
associated costs. It is extremely frustrating to our customers to face
returning the unit shortly after they get it back. These additional
component costs can be trivial or major depending on the radio. This is why
we insist on restoration in certain classes of radios. A full
restoration is always safer but we can
try to weed out high failure probability components during the process of
repairing the radio at additional cost. This is not a "restoration" but
prudent replacement of those items that represent little time bombs ready to
go off.
To reiterate, any radio that is submitted to us for
repair, will have ALL items that are prone to possible short term failure ,
- replaced. That means, we not only fix the initial reason for
non-performance, but replace those items, that would likely fail in the
short term. This will add to the cost of "repair", but is usually
substantially less than shipping charges to send the radio back and return
it.
This is also a good place to re-iterate that we do
not do cosmetic repair or restorations.
Radio Repair Guy
Old Radios - Repair Costs
Greater than 90% of really old radios (1932- 1943) have severe
problems that must be rectified for them to work. Why? Two reasons.
ONE - These radios were not "put away" because they were working
perfectly. In fact, most old radios including those from 1932-1955 were
taken out of service because they stopped working and the
owners did not want to pay good money to repair them because they had this
great new device in their living room - a TV. In fact I suspect that ALL
radios that were relegated to the attic, garage, etc. were put there because
of the introduction of TV.
TWO - there are certain components in these radios that fail
absolutely over time. Capacitors, for example, "dry out" and thus fail.
Tubes on the other hand do not fail over time. These "aged components" must
be replaced for the radio to function reliably. The manufacturing processes
of 70 years ago were far inferior to the standards of today. The replacement
components that we put in your radio have an almost infinite shelf life.
So, between ONE and TWO there generally is no such thing as a "cheap
fix" See Typical Repair.
RADIOS WHERE NO ESTIMATE OR REPAIR IS
POSSIBLE
Shortly after we
receive your radio ( or receive well documented requests for estimate)
- certain anomalies can make the Radio just plain not fixable for a
reasonable amount of money. Those situations are:
PRIOR UNSUCCESSFUL REPAIR WORK
If you have attempted to repair your
radio yourself, we really do not want to work on that radio. Besides
all the normal repair work required, we also have to divine what you
did. Our experience is that you would not like the total charges that
are necessary to repair/restore that radio.
BURNED OUT RADIOS
Certain radios, [and we see this
most frequently in older console radios that have a power
transformer], have malfunctioned in the past where a lot of the wiring
and components have been fried. This type of radio requires a massive
time consuming ( and expensive) rebuild. You are better off buying
another radio identical to that one, and letting us bring that one up
to par. Again, Our experience is that you would not like the total
charges that are necessary to repair/restore that radio.
MODIFIED RADIOS
For whatever reason, we are seeing
more and more radios where the circuits have been altered. This
requires an enormous amount of time to determine the circuit
modifications. It also is a wasteful guessing game. We see a lot of
this on low end amateur equipment.
NO MANUFACTURER/MODEL NUMBER
If you cannot provide the
manufacturer or model number of a radio, then successful repair is in
doubt. I will accept a radio without a manufacturer or model number
for repair, but there will be a $50.00 charge for research that is
non-refundable. This is equivalent to calling an auto dealer and saying
"I think I have a ford, but I do not know the model or the year - what
is the price to repair?". You would not do that because the dealer
will tell you that you bring it in at your own risk. Same here. I have
to "know" that I can acquire the schematic for a radio before I accept
a radio for repair.
NO EMAIL ADDRESS
This has nothing to do with the
Radio, but, is absolutely essential (having an email address). I have
tried in the past to work on radios that were sent to me after a phone
call discussing the radio and its repair. Usually someone has given
the radio owner my phone number. If you do not have
an email address, or an email address of someone that can get a
message to you, then I probably do not want to work on your radio. In
the process of repair, including questions, authorizations,
reporting, and final bill submission - telephone tag makes the process
almost unworkable.
PHYSICALLY DAMAGED RADIOS
Old radios that have been
physically damaged, sometimes makes repair extraordinarily difficult due to
irreplaceable parts, or the extremely high cost of fabrication or trying to
use current production parts in a much older radio. Often the damage is not
apparent until we are well into the repair process.
COMPLETE DISASTERS - JUNKERS
Some radios have been so abused or
neglected that repair simply makes no sense. True, I could bring them
back to life, but the cost of doing that far exceeds the cost of
acquiring an identical unit on eBay and having me fix that radio. The
following two Photographs are of a radio that a customer sent me that
was a complete disaster. Do not waste your shipping dollars sending me
a radio in this condition.


SUMMARY
We really want to repair your radio.
And, we want to do it for a reasonable price. Just check and see if
your radio falls into any of the above categories if you can. If we
physically receive your radio and you have prepaid for electrolytic
repair and the radio turns out to be hopeless (Not worth fixing), we
will tell you so right away. Your prepaid electrolytic repair will be
credited against return shipping and any difference refunded. In the
event that your radio falls into one of the categories above, you are
much better off buying an identical unit that does not have those
problems. You can usually find them on Ebay.
One of the most difficult parts of radio repair is re-stringing dial
cord used to tune the radio. We have actually run into older un-documented
radios (1932 or older) where we could not successfully restring the radio.
Without dial stringing documentation, some radios are simply impossible to
restring.
DIAL CORD RESTRINGING
Any radio or repair that requires
restringing the tuning dial cord, costs at least $45.00 to restring and in some
cases $75.00. If you have never tried to do this then you cannot
appreciate how frustrating and time consuming it is. If you think the
price is too high - be my guest and do it yourself. Restringing can
involve multiple hours and delays due to research [ Many radio
documentation sets do not have adequate dial string diagrams.]
Radio Repair Guy
About Return Shipping Charges
On the final bill for radio repair/restoration I have to charge an
estimated packing/shipping charge. Lately, the actual charges have been
exceeding my estimate. I really do not know what those charges are going to
be until I lug the radio down to the local UPS store.
So going forward, I am going to increase my estimated to reflect
higher UPS charges. Immediately after shipment - to the extent that the
actual exceeds the estimate charged and tendered to me, I will refund the
overage (if any). If the estimate was less than the actual, I will invoice
for the difference.
RADIOS OVER 45LBS
The transport of a 45lb+ radio to the UPS store for packing/shipping
is sometimes beyond my capability. On those occasions when the radio is
physically too difficult for me to transport to UPS, I will put on the final
bill a ">45lb transport charge". This can vary from $10.00 to upwards of
$38.00 depending on the resources available to me.
About Drop Offs and Pick Ups
I really enjoy (prefer) working on radios for people local to my
workshop. However it seems a lot of people make an appointment to drop off a
radio on a particular day, then never show if something more important comes
up, leaving me or my wife sitting here waiting for their arrival. With that
in mind I require prior approval for anybody to drop off a radio. My
preference is for all radios to be shipped to me. Several days of the week
are possible for
pick-up and drop off.
Tuesdays 1 PM - 5PM Drop Off
Thursdays 2PM - 5PM Pick-Up
Radio Repair Guy
The class of radios represented by Grundig, Telefunken, Saba, etc. are
a special case of repair costs and value. These radios, which are generally
very large table units, produce incredible sound through multiple speakers,
large enclosures and just plain high quality. The components used in them
are usually first class and wear well with time. They are, however, subject
to failure in some components, dial string failures, etc. Though we have
successfully repaired many Grundig, Telefunken, Saba, etc. radios,
they do represent unique challenges in repair such as:
1. DOCUMENTATION
It is sometimes difficult, or impossible, to acquire schematics and
documentation on these radios. And if available, the documentation generally
costs $15.00 to $25.00. [American radio documentation is basically free on
the web except for unusual cases]
2. WEIGHT
They are simply a "bear" to handle in my shop. The radios, set up for
repair, have to be outside the cabinet, but in close proximity to the
cabinet, to repair.
3. SHIPPING WEIGHTS
The cabinets require (most of the time) a maximum size UPS box for
shipping. This leads to very high shipping and packing charges because of
dimensional weight and insurance concerns. Most of these radios cost between
$135.00 to $170.00 to pack and ship UPS ground. UPS will not ship them in
smaller boxes and stand behind the insurance. [See my notes on
shipping].
As a result, when we accept one of these radios for repair, because of
the issues above, we request an initial payment of $235.00 against possible
repairs and return shipping. We have gotten burned too many times by
under-estimating the shipping charges and being ignored when we submit a
bill for the underpayment on shipping. When the final bill is tallied, the
pack/ship will be estimated at $165.00. If the actual is under that amount
we will refund the difference.
Radio Repair Guy